QUOTE (tverbs @ Mar 29 2009, 11:45 PM)

I ended up replacing the blower motor. I found the blower motor was really easy to get too under the glove compartment. I checked the connector, with it disconnected, and it had voltage for all speed settings but the fan would not turn. Inspection of the motor reveiled a lot of brush dust in the motor housiing. I was able to get a new motor and cage that was about as close to factory as I can expect for about $140.00. It may have been less, I can't remember. But, it took less than 20 minutes to take down the panel, put the new blower in, and put the panel back. It has been working great ever since. I suspect that 180,000 miles, and the automatic climate control running the blower almost continuously, this thing put in it's time and the brushes were just worn out.
I noticed that when the old blower was hooked up, if the squirrel cage was repositioned just a little it would cause the blower to turn on. It was just worn out and coming to a stop where the brushes were not making good contact. Be careful so it doesn't turn in your hand.
I have 1999 Toyota Avalon nearing 100K mi, and the climate control fan has been baking a very loud vibrating noise, even at the lowest level. I suspect it may also be the blower. How did you manage to replace the blower motor ? I don't want to damage just trying to get to the blower =P Any help appreciated, thanks!