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I hope your Prius is back to running with normal
power. However, it seems unfortunate (for your battery
pack) that this "equalization" process was necessary at
all. "Equalization" as it was described to you must be
bringing each of the 38 individual modules that make up
the battery pack to the same state of charge.
Normally, a series connected battery pack is charged in
series and the individual cells of which there are 228
in the Prius receive a series DC charge current.
<br><br>However, if the capacity to store charge (or its ability
to accept charge) is different from one module to
another the state of charge can become significantly
different from one module to another. The greatest
potential to cause this problem will occur if the battery
pack frequently gets a deep discharge before recharge
(and the recharge is never really completed). In the
worst conditions, the voltage on a module or individual
cells will actually reverse during discharge of the
battery pack. Comparing module voltages while the battery
pack is being discharged will reveal if the state of
charge among the modules is not "equal". This is
probably what the Toyota dealer checked out when you got
service. Having a low state of charge on just one or a few
cells in the pack will cause the overall performance of
the battery to "tank". It's like a chain with a weak
link.<br><br>It has been my experience that continued
"equalization" problems of this kind eventually lead to the
replacement of the "worst cells". Once replaced, these now
"new" cells can contribute to an ongoing problem since
these cells will likely have greater charge capacity
than the older cells in the pack. How many miles have
you got on this car when your performance problems
began? Any reason for unusual deep discharges of the
battery pack? Or failure to get a good recharge?
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