|
I have a Celica ST203, a Gen 6 model with AWS. I hope the AWS system
is similar to the ST183.
Here is my story so far.
I had the dreaded AWS warning light problem so after reading the
files section thought it was time to sort it out. The car was
meanwhile passing MOT's no problem.
Step 1 was to investigate the speed sensor,(listed as an ABS sensor
by Mr. T.) As I had slapped a wall with the nearside front wheel and
had to replace the drive bearings this was my prime suspect. So off
with the wheel to release the sensor locating bolt. The sensor fell
off in my hand, and I had to drill out the remains. The source of the
problem I thought, so off to Mr. T for the part. Once fitted I was
disappointed to find the same problem.
Step 2. After reading more of the files section I located the relays
in the engine compartment, checked they operated and swapped them to
see if that resolved the problem, sadly not.
So on to step 3. Under the car I have removed the two motors and
their connecting gearbox from the rear steering box, shearing a bolt
in the process, a sign of things to come.
I soaked all the motor fixing screws with WD40 hoping they would come
undone, and left them overnight.
So it was time to strip the motors from the gearbox assy in search of
a problem. Unsure of which motor is which I started with the one with
the cylindrical housing, True to form the Phillips screws holding it
in place were corroded and rounded as I tried to undo them so it was
out with the drill and stud extractors but still struggled.
Eventually I parted the casing from the gearbox and found that the
motor was apparently OK (I have not tried to power it yet!)
On to the other motor with a flattened case. Once again the screws
proved impossible to get out without stud extractors, and as I pulled
the case off, half of one of the magnets came with the armature.
Problem found I thought. Further investigation showed that at some
time water had found its way into the housing, both magnets had come
free.
So where to now. I might be able to mastic the magnets back in place
but I think that the clearances would be too critical for the motor
to run.
I have been in contact with Mr T and the broken motor is apparently
available from Japan for over a hundred pounds. If I can do it I will
post a picture of part numbers for the ST203 and some progress
pictures on the site later.
I now have to wait a week to see if Toyota can supply the part.
Other points.
Which motor is the backup motor, is this the one that usually fails?
One motor appears to have a smoothing capacitor built into it, the
other appears to have a thermal overload device.
Is there anyone with an AWS Celica for breaking with a complete
working motor assy.
|